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적외선 열화상 카메라를 이용한 용접 조건별 파단면 온도 변화와 표면조도 측정

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Author(s)
김동율
Issued Date
2012
Abstract
ABSTRACT

Measurement for temperature changes and surface roughness of fracture according to welding conditions by using infrared thermography

Kim Dong Lyul
Advisor : Prof. Kim Kyeong-Suk, Ph.D.
Dept. Advanced Parts & Materials
Engineering.
Graduate School of Chosun University

The objective of this paper is to investigate volume and temperature evolutions of fracture crack surfaces of welded specimen. In the test, Welded specimens were loaded by a fatigue machine with loads until they were broken. On the basis of fracture experiments, the variation of outside condition is appeared to the temperature and volume, surface roughness of specimen. Fracture experiments were performed to with development of Computer technology and CCD’s(Charged Coupled Devices). In the accordance with, the evolution is detected to Infrared camera and charged coupler device(CCD). This condition is associated with each other. The thesis found it the association. That research isn't attempt to other technician so it has important things. The analysis of experiment will explain the next contents. Firstly, the tendency of volume variation according to temperature was measure liner. So the variation of temperature increase fracture moment. Also the surface roughness of fractured surround district increase abruptly because of fracture influence. The infrared thermography(IRT) measures the radiated energy of object and translate to thermal image of surface of object. IRT has merits such as non-contact, non-destructive, real time measurement technique. Mechanical deformation by temperature evolutions is very important to industries. In this paper, relationship between volume and temperature evolutions is investigated under different tensile speed. The result shows that temperature evolution of specimen depends on volume evolution and tensile speed. As a result, Temperature evolution of specimen could be predicted by known volume evolution. The roughness of the fracture crack surfaces thereafter were measured by 3D Surface Profiling System. From the results, it was confirmed that Surface profiling System could measure the roughness of the various types of the crack surface. In this paper, finally a possibility to predict the magnitude of loads by roughness measurement of the fracture crack surface was proposed. As a result of this study, It was identified that the average roughness are similar at the position that has a same loads by comparing the results with the loads on the specimen according to the position. Secondly, the fractured surface roughness isn't has variation in the changed tensile speed. This result explained which that roughness according to changed tensile speed influence the surround district. Third, the analysis explain the specimen surface appear to necking situation. Also using the above analysis data measured necking position. Lastly, the temperature and surface roughness are detectable in the required distance of fractured surface. That result is very useful in the nondestructive testing method in industry. It can the surface displacement on large area with real-time, high resolution and non-contactㆍnon- destructive method, so these are utilized in various industry field for vibration analysis, deformation analysis and non-destructive testing. With advanced computer science and image processing technology, Because of these technology development, Metal fracture experiments will change to digitalized CCD camera and IR has evolved to digital technology that is united with image process technique. In the Future, Metal Fracture experimental research is needed on the Poisson’s ratio of the welded specimens.
Alternative Title
Measurement for temperature changes and surface roughness of fracture according to welding conditions by using infrared thermography
Alternative Author(s)
Kim, dong lyul
Affiliation
조선대학교
Department
일반대학원 첨단부품소재공학과
Advisor
김경석
Awarded Date
2013-02
Table Of Contents
목 차

ABSTRACT Ⅴ

제 1 장 서 론 1

제 2 장 이 론 4
제 1 절 CCD Camera 이론 4
1-1. CCD 카메라의 구성 및 원리 4
제 2 절 포아송의 비(Poisson’s ratio) 6
2-1. 체적 변화율(Unit volume change) 6
제 3 절 용접 잔류응력 8
3-1. 잔류응력의 개념 8
3-2. 용접잔류응력의 발생원인 및 영향 9
제 4 절 적외선 열화상 기술 13
4-1. 적외선 열화상 기초 이론 13
4-2. 적외선 열화상 온도의 감지 원리 15


제 3 장 실험장치 및 방법 18
제 1 절 시험편 18
1-1. 용접 시험편 18
제 2 절 실험장치 19
2-1. 인장시험기(UTM) 19
2-2. 적외선 열화상 카메라(IR) 21
2-3. CCD(Charge coupled device) 카메라 22
2-3. 3차원 미소 형상 측정 시스템(SIS-1000) 23
제 3 절 실험방법 24

제 4 장 실험결과 및 분석 26
제 1 절 인장 시험에 따른 온도 및 체적의 변화 측정 26
1-1. CCD Camera를 이용한 체적변화 측정 28
1-2. 적외선 열화상 카메라를 이용한 온도변화 측정 29
제 2 절 측정 영역별 시험편의 표면 온도 변화 측정 33
제 3 절 용접 시험편의 파단에 따른 표면 거칠기 변화 38

제 5 장 결 론 40

참 고 문 헌 41
Degree
Master
Publisher
조선대학교 대학원
Citation
김동율. (2012). 적외선 열화상 카메라를 이용한 용접 조건별 파단면 온도 변화와 표면조도 측정.
Type
Dissertation
URI
https://oak.chosun.ac.kr/handle/2020.oak/9770
http://chosun.dcollection.net/common/orgView/200000263778
Appears in Collections:
General Graduate School > 3. Theses(Master)
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