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極厚板의 EGW 및 FCAW에 대한 熔接部의 力學的 特性에

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Author(s)
고민성
Issued Date
2009
Abstract
Recently, a steel structure in industry becomes a larger structure and consequently an application of ultra thickness plate of the high-tensile is augmented.
An application of ultra thickness plate increase man-hours, therefore multi-layer welding FCAW(Flux Cored Arc Welding) substitutions of existing, applies 1Pole EGW(Electro Gas Welding) processes from below steel thick 55mm and above of 55mm 1Pole EGW processes and FCAW processes and 2Pole EGW process high efficiency substitution line welding process are become accomplished for an improvement of welding productivity
However, EGW process affect big in physical properties of the base metal and the welding material, differently the multi-layer welding(FACW).
The welding of ultra thickness plate by EGW as well as limited heat input and a heat treatment after welding is required, for reduce a brittle fracture due to an overdose heat input.
Due to fracture toughness and fatigue life decreased in accordance with highly heat input welding process on an ultra thickness plate.
As some outside Classification (NK, GL) used in steel thickness (65mm or more) questions about filed with the relevant provisions and measures to enhance fracture toughness and CTOD (Crack Tip Opening Displacement) or Kca (Crack Arrest Ability) design standards for the destruction is required.
However, considering the domestic case of brittle fracture of ultra thickness plate established criterion are not applied, as well as the theoretical and experimental research on the effectiveness and the very lack of systematic research is considered.
Thus, for a highly heat input welding in ultra thickness plate performance and mechanical behavior of materials phenomena, by examining the safety and reliability in welding, as well as urgent response, called the plan will prepare.

In this study, a high-strength ultra thickness EH36-TMCP steel by highly heat input welding process
In this study, a high strength ultra thickness EH36-TMCP steel highly heat input welding process applied to EGW, A weld reliability and suitability, to ensure endurance, the heat of welding and welding residual stresses due to temperature changes and the prediction of residual stress and its impact on the destructive behavior was identified, as well as conventional multi-layer welding FCAW weld characteristics and differences comparisons, were reviewed.
Alternative Title
A Study on the Mechanical Behavior of Weld Part of Ultra Thickness Plate by using EGW(Electro Gas Welding) and FCAW(Flux Cored Arc Welding)
Alternative Author(s)
Go Min-Seong
Affiliation
현대삼호중공업
Department
일반대학원 선박해양공학과
Advisor
방한서
Awarded Date
2010-02
Table Of Contents
目 次

List of Figures ⅴ
List of Tables ⅷ
List of Photographs ⅸ
Abstract ⅹ


第 1 章. 序 論
1.1 硏究의 背景 1
1.2 硏究의 目的 2
1.3 硏究의 方法 3


第 2 章. 理 論
2.1 熔接部의 熱傳導 解析 理論 및 프로그램 5
2.1.1 熱傳導 理論의 有限要素 定式化 6
2.1.2 熱分布 解析用 프로그램 9
2.2 熔接殘留應力 解析 理論 및 프로그램 11
2.2.1 熱彈塑性 理論의 有限要素 定式化 13
2.2.2 熔接殘留應力 및 變形解率析用 프로그램 17
第 3 章. 極厚板 熔接部의 熱分布 特性
3.1 解析 모델 및 熔接 條件 19
3.2 極厚板 熔接部의 熱分布 特性 24
3.2.1 EGW 熔接部의 熱分布 特性 24
3.2.2 FCAW 熔接部의 熱分布 特性 28
3.3 考察 및 結論 33
3.3.1 EGW 熔接部의 熱的 特性 33
3.3.2 FCAW 熔接部의 熱的 特性 34


第 4 章. 極厚板 熔接部의 力學的 特性
4.1 EGW 熔接部의 力學的 特性 35
4.2 FCAW 熔接部의 力學的 特性 39
4.3 外力에 의한 極厚板 熔接部의 殘留應力
再分布 特性 43
4.3.1 노치加工에 의한 殘留應力 分布 特性 43
4.4 XRD를 利用한 熔接殘留應力 測定 47
4.4.1 測定方法 및 測定位置 47
4.4.2 有限要素解析 結果와 計測값 比較 49
4.5 考察 및 結論 50
4.5.1 EGW 熔接部의 力學的 特性 50
4.5.2 FCAW 熔接部의 力學的 特性 51
4.5.3 EGW 熔接部의 노치加工 및 굽힘荷重에
의한 殘留應力 再分布 特性 52
4.5.4 FCAW 熔接部의 노치加工 및 굽힘荷重에
의한 殘留應力 再分布 特性 53


第 5 章. 極厚板 熔接部의 性能實驗
5.1 EGW 熔接部의 性能評價 54
5.1.1 引張試驗 54
5.1.2 굽힘試驗 55
5.1.3 衝擊試驗 56
5.1.4 硬度試驗 58
5.2 FCAW 熔接部의 性能評價 59
5.2.1 引張試驗 59
5.2.2 굽힘試驗 60
5.2.3 衝擊試驗 60
5.2.4 硬度試驗 62
5.3 考察 및 結論 63
5.3.1 EGW 熔接部의 性能評價 63
5.3.2 FCAW 熔接部의 性能評價 63

第 6 章. 總 論
6.1 極厚板 EGW/FCAW 熔接部의 熱的 特性 65
6.1.1 EGW 熔接部의 熱的 特性 65
6.1.2 FCAW 熔接部의 熱的 特性 66
6.2 極厚板 EGW/FCAW 熔接部의 力學的 特性 66
6.2.1 EGW 熔接部의 力學的 特性 66
6.2.2 FCAW 熔接部의 力學的 特性 68
6.3 外力에 의한 極厚板 EGW/FCAW 熔接部의
殘留應力 再分布 特性 69
6.3.1 EGW 熔接部의 노치加工 및 굽힘荷重에
의한 殘留應力 再分布 特性 69
6.3.2 FCAW 熔接部의 노치加工 및 굽힘荷重에
의한 殘留應力 再分布 特性 70
6.4 극후판 EGW/FCAW 熔接部의 性能實驗 71
6.4.1 EGW 熔接部의 性能評價 71
6.4.2 FCAW 熔接部의 性能評價 71


參 考 文 獻 73
Degree
Doctor
Publisher
조선대학교
Citation
고민성. (2009). 極厚板의 EGW 및 FCAW에 대한 熔接部의 力學的 特性에.
Type
Dissertation
URI
https://oak.chosun.ac.kr/handle/2020.oak/8454
http://chosun.dcollection.net/common/orgView/200000239258
Appears in Collections:
General Graduate School > 4. Theses(Ph.D)
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