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고속 GTAW 공정변수가 Tube butt joint에 미치는 영향에 관한 연구

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Author(s)
김병훈
Issued Date
2018
Abstract
Although GTAW has many advantages to get the excellent welding quality in most materials and is in generally used in the power plant industry for making the main pressure parts of equipment, there is a main problem of comparatively low productivity for low speed welding condition. The power plant industries are manufacturing the main pressure item using the small tubes is intended to supply the high speed GTAW process conditions by testing and evaluating the welding quality of non-destructive method and mechanical properties when welding base and peak current, welding speed rate, wire feeding speed for weld parameters are changed.

In this study, effect of welding parameters on the mechanical properties and microstructure of weldment and heat effect zone compare to base material
(SA209MGr.T1a) has been investigated The study on experiment of weld parameters for high speed GTAW was proceed on an external diameter 57mm, thickness 7.7mm and Argon gas 100%. The welding parameters were changed to base current 130 and 140, welding peak current 160 and 170, welding speed rate 90, 100, 110, 120, 130 and 140 cm/min, respectively. As the current and welding speed rate increased, the cooling rate is increased, that means the microstructure at weldments and heat affected zone become better from 54 ㎛ to 13 ㎛ . These refined grains enhanced the significantly achieved mechanical properties such as tensile strength, yield strength and hardness. Consequently tensile strength, yield strength and hardness values of coupons is increased to 23%, 93%, 90% compare to parent material.
Alternative Title
Study on the impact of weld parameters In tube butt joint using high speed GTAW
Alternative Author(s)
Kim. byeong hun
Affiliation
조선대학교 대학원
Department
일반대학원 용접·접학과학공학
Advisor
송국현
Awarded Date
2019-02
Table Of Contents
List of Figures IV
List of Tables VI
Abstract VII

1장. 서 론 1

1 . 1 연구배경, 목적과 내용 1
1.1.1 연구 배경 1
1.1.2 연구 목적과 내용 2

2장. 이론적 배경 3

2 . 1 GTAW(Gas Tungsten Acr Welding) 용접 3
2.1.1 GTAW의 원리 3
2.1.2 GTAW의 아크 특성 4
2.1.3 GTAW의 장점 과 단점 7

2 . 2 GTAW 용접기와 재료 8
2.2.1 용접기 9
2.2.2 용접기 토치 12
2.2.3 용접 재료 13
2.2.4 GTAW 고속 용접(High speed GTAW) 16
2.2.5 플랜트 발전 설비의 소구경 파이프 맞대기 용접 16

3장. 연구 방법 17

3 . 1 실험 조건 17
3.1.1 사용 재료 17
3.1.2 용접장비와 공정변수 조건 20
3 . 2 용접부에 대한 특성 평가 25
3.2.1 육안 시험 25
3.2.2 비파괴 시험 26
3.2.3 인장 시험 27
3.2.4 경도 시험 28
3.2.5 미세조직 시험 29

4장. 실험 결과와 고찰 30

4 . 1 시험편 Top view와 외관 검사 30
4.1.1 Top View 30
4.1.2 공정조건별 용접비드 폭 변화량 31
4 . 2 비파괴 검사 평가 32
4 . 3 인장 강도 특성 35
4 . 4 경도 특성 37
4 . 5 미세조직 특성 41
4.5.1 마크로 평가 41
4.5.2 용접부 미세조직 평가 42
4.5.3 열 영향부 미세조직 평가 47

5장. 결 론 52

참고문헌 53
Degree
Master
Publisher
조선대학교 일반대학원
Citation
김병훈. (2018). 고속 GTAW 공정변수가 Tube butt joint에 미치는 영향에 관한 연구.
Type
Dissertation
URI
https://oak.chosun.ac.kr/handle/2020.oak/13740
http://chosun.dcollection.net/common/orgView/200000267107
Appears in Collections:
General Graduate School > 3. Theses(Master)
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